Customer background
A large home appliance manufacturing enterprise in Zhejiang, specializing in the production of household appliances such as air conditioners and refrigerators. The annual output of enterprises is huge, and they have extremely high requirements for the accuracy and efficiency of component processing, especially in the mass production of metal stamping parts such as shells and brackets, which puts higher standards on punching equipment.
Facing challenges
The demand for multi specification and small batch production has increased: the market has a growing demand for personalized and customized home appliances, with multiple production batches of components and frequent changes in specifications.
Production automation upgrade: Traditional manual feeding methods are inefficient and pose safety hazards. Enterprises hope to upgrade their automated production lines.
High quality consistency requirements: The appearance parts have very strict requirements for stamping quality and surface consistency, and the defect rate needs to be controlled to an extremely low level.
Solution
In response to customer needs, we have configured multiple efficient pneumatic punching machines and integrated automated loading and unloading and intelligent quality monitoring systems. Specific measures include:
Quick mold changing system: The pneumatic punch press is equipped with a quick mold changing device, which adapts to the flexible production of multi specification products and greatly shortens the switching time.
Intelligent feeding system: linked with automatic feeding robotic arm, improves feeding accuracy, reduces manual intervention, and ensures production safety.
High precision stamping control: The pneumatic system is responsive, and the stamping stroke and pressure can be finely adjusted to meet the processing requirements of different metal thicknesses and complex structures.
Intelligent monitoring and alarm: Real time monitoring of production parameters, automatic alarm for abnormalities, ensuring stable and controllable production process.
Application effect
70% reduction in changeover time: Multi specification component switching is more efficient, and flexible production capacity is significantly improved.
The defect rate has been reduced to 0.3%: the stamping accuracy and surface quality meet the standards, and the product consistency has been greatly improved.
The automation rate has been improved, and safety accidents have been reduced to zero: the automation system reduces manual operations and eliminates safety hazards.
Overall production capacity increased by 25%: Efficient punching machines and automation systems are combined to ensure efficient delivery of large orders.
Customer feedback
The customer highly appreciates our equipment and service: "The new generation of pneumatic punching machines has enabled us to achieve flexible production of multiple varieties and small batches, and has made a qualitative leap in product quality and delivery efficiency. Thank you for your company's technological innovation and thoughtful support
Case summary:
This case demonstrates the outstanding performance of our pneumatic punching machines in the precision manufacturing field of the home appliance industry, bringing comprehensive improvements in production efficiency, quality consistency, and automation level to customers. We will continue to be customer-oriented and help more enterprises achieve high-quality development.