In the eyewear manufacturing industry, which combines fashion and functionality, the comfort, aesthetics, and production efficiency of products are the key factors for enterprises to win the market. Jingliang Glasses Manufacturing Co., Ltd. has faced many production difficulties in the production process of eyeglass frames due to the limitations of traditional stamping equipment. After introducing a new type of pneumatic punch press, the enterprise successfully achieved production upgrading, significantly enhanced product competitiveness, and became a successful example of equipment innovation in the eyewear manufacturing industry. ?
1、 Production dilemma: Traditional equipment restricts the development of enterprises
Jingliang Glasses mainly produces metal eyeglass frames, and the traditional mechanical punching machines used in the past are unable to meet the growing demand in the market. On the one hand, mechanical punching machines have slow stamping speeds and can only complete 60 stamping operations per minute. During the new product launch season and peak promotion season, there is often a backlog of orders, leading to delivery delays and decreased customer satisfaction; On the other hand, the stamping accuracy is insufficient, the size deviation of the produced eyeglass frames is large, the opening and closing of the temple is not smooth, the position of the nose bridge support is inaccurate, and the product defect rate is as high as 16%, which not only causes waste of raw materials but also affects the brand reputation. In addition, traditional mechanical punching machines operate with large vibrations and high noise, causing damage to the hearing and health of workshop workers, resulting in a high turnover rate and further affecting production stability. ?
2、 Technological Innovation: Pneumatic Punching Machine Embarks on a New Journey of Efficient Production
To solve the production problem, Jingliang Glasses conducted in-depth research and multiple comparisons, and finally introduced the YJ-300 precision pneumatic punching machine. This device has been optimized for the special production of eyeglass frames and has multiple advanced technological advantages. In terms of stamping speed, the YJ-300 pneumatic punch adopts a high-speed pneumatic drive system, which can punch up to 180 times per minute, doubling production efficiency and easily handling production tasks during peak order periods. In terms of precision control, equipped with a high-precision mold positioning system and a micro pressure adjustment device, the size deviation of the eyeglass frame is controlled within ± 0.01mm, ensuring smooth opening and closing of the temple and comfortable fit of the nose bridge support, greatly improving the wearing experience of the product. At the same time, the pneumatic punch operates with minimal vibration and low noise, effectively improving the working environment in the workshop and reducing worker turnover by 50%. In addition, the rapid mold replacement system of the equipment can complete mold replacement within 10 minutes, making it convenient for enterprises to quickly switch the production of different styles of eyeglass frames and meet the diverse needs of the market. ?
3、 Significant achievements: multidimensional enhancement of enterprise competitiveness
After the pneumatic punch press was put into use, the production efficiency of Jingliang glasses achieved a qualitative leap:
Significant increase in production capacity: The monthly output of a single production line has increased from 8000 pairs to 20000 pairs, and the order delivery cycle has been shortened by 60%. We have successfully established long-term cooperative relationships with multiple well-known eyewear brands and chain retailers, and our market share has expanded by 50%; ?
Product quality optimization: The product defect rate has been reduced from 16% to within 3%, the customer complaint rate has decreased by 85%, the eyeglass frame has passed multiple international quality certifications, and the brand reputation has been significantly improved; ?
Cost effective control: Due to the decrease in scrap rate and improvement in production efficiency, approximately 1.8 million yuan in raw material and labor costs can be saved annually; The energy consumption of the equipment has been reduced by 40% compared to traditional mechanical punching machines, further reducing the operating costs of the enterprise. ?
4、 Industry Insights: Equipment Upgrades Drive Innovative Development in Eyewear Manufacturing Industry
The successful transformation of Jingliang Glasses demonstrates that in the eyewear manufacturing industry, pneumatic punching machines, with their advantages of high efficiency, precision, and environmental protection, can effectively solve the production pain points of enterprises and enhance their core competitiveness. With the continuous improvement of consumers' demand for the quality and personalization of eyewear products, eyewear manufacturing enterprises need to accelerate the pace of equipment upgrading, introduce advanced production equipment, and promote the development of the industry towards intelligence and high quality, in order to occupy an advantageous position in the fierce market competition.