Customer background
A well-known automotive parts manufacturing enterprise in Jiangsu mainly produces automotive stamping parts and structural components. In recent years, with the expansion of production capacity and upgrading of product structure, higher requirements have been put forward for the accuracy, efficiency, and automation level of stamping equipment.
Facing challenges
Production efficiency bottleneck: Traditional mechanical punching machines have limited speed and are difficult to meet the delivery requirements of bulk orders.
Product accuracy improvement: Some complex stamping parts require extremely high stability and repeat positioning accuracy of the equipment.
Operation safety and maintenance: Insufficient safety protection and frequent maintenance of old equipment affect production continuity.
Solution
We have customized multiple pneumatic punching machines for this customer, equipped with automatic feeding and safety protection systems. The main advantages include:
Efficient pneumatic drive: achieving faster stamping speed and significantly improving production capacity.
High precision control: Advanced pneumatic control system and high rigidity body structure are adopted to ensure the consistency of stamping part dimensions.
Automation integration: seamlessly integrate with automatic feeding machines to achieve unmanned operation and reduce labor costs.
Security Protection Upgrade: Equipped with multiple safety sensors and emergency shutdown devices to ensure the safety of operators.
Easy maintenance: Modular design makes daily maintenance and component replacement more convenient.
Application effect
30% increase in production capacity: shortened delivery cycle for bulk orders and significantly improved customer satisfaction.
Improved product qualification rate: higher precision, reduced defect rate from 2% to 0.5%.
Safer operation and more efficient management: The on-site accident rate has significantly decreased, and equipment utilization has increased.
Comprehensive cost reduction: With the improvement of automation level, labor and maintenance costs have significantly decreased.
Customer feedback
The customer highly praised our pneumatic punching equipment and supporting services: "After the new equipment is put into operation, not only is the production efficiency greatly improved, but the product quality is also more stable, which has won us more opportunities for cooperation. Thank you for your professional team and thoughtful service
Case summary:
This case fully demonstrates the core value of our pneumatic punching machines in improving the efficiency, quality, and safety of manufacturing enterprises. We will continue to drive development with innovation and provide better products and services to customers in various industries.